Turnkey Solution Overview

A、The core automation equipment system

1. Equipped with high-precision core shooter and automatic mold changing device to support the rapid prototyping of complex sand cores.

2. Integrated visual inspection system monitors the quality of the sand core in real time, and the rejection rate is reduced by 30%.

3. Adopt PLC and touch screen human-computer interaction system to realize real-time monitoring and automatic adjustment of process parameters, support fault self-diagnosis function, and ensure casting accuracy.

4. The robot automatically takes liquid and tilts the pouring to meet the production needs of complex castings.

B、System integration capabilities

1. MES production execution system

• The customized module covers production planning and scheduling, quality traceability, and equipment OEE analysis.

  
  

• Seamless docking with ERP/PLC system to achieve data visualization kanban.

2. Turnkey project of whole line

• The whole process of layout design, equipment production, installation and commissioning, and maintenance from core making, aluminum alloy gravity/low pressure die casting to post-processing system.

  
  

• Integrate core making, coring, core dressing, core assembly, core setting, casting, picking up, cooling, side cutting, sand knocking out, riser cutting, to coding and other processes.

C、Differentiated competitive advantages

• Industry customization: special modules can be developed for different fields.

  
  

• Cost reduction and efficiency increase: saving 40% of production area, saving 60 people per line, and improving production efficiency by 30%.

  
  

• Global service: provide equipment export, installation & debugging and after-sales service guarantee in Europe, North and South America, Southeast Asia, etc., and meet relevant laws and regulations in various regions (such as CE, UL certification, etc.) Equipment operating system provides English, Spanish and other languages.