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Forland's horizontal hot box core shooter machine is designed for efficient core production. It is suitable for machine repair shops, manufacturing plants, and the energy and mining industries.
The machine excels in producing sand cores or molds using phenolic resin coated sand. It features electric heating for an efficient curing process.
The control system is PLC-based with a user-friendly interface. This allows for easy parameter setting, process display, fault diagnosis, and temperature control.
Key features include vertical parting, left and right mold opening, and core box rotation for sand shooting. It also features a core box flip function for added convenience.
The machine features high strength and smooth operation. It is equipped with electric heating tubes for efficient heating. Optional configurations include a fully enclosed design and a quick mold change function.
The technical specifications are impressive. Maximum core box sizes range from 500x500x300 mm to 1200x900x600 mm. Opening distances vary from 300-600 mm to 550-1100 mm.
It can shoot from 20 kg to 70 kg of sand. Single station cycle times are efficient, ranging from 12 to 30 seconds. The machine is pneumatically or hydraulically driven and can remove the core box from the inside and outside.
| Parameter | Value |
|---|---|
| Applicable Industries | Mechanical Repair Shops, Manufacturing Plants, Energy and Mining |
| Product Features | Electric heating for phenolic resin-coated sand cores or molds |
| Control Method | PLC with Human-Machine Interface |
| Maximum Core Box Size | 500x500x300 mm to 1200x900x600 mm |
| Opening Distance | 300-600 mm to 550-1100 mm |
| Maximum Sand Shot Volume | 20 kg to 70 kg |
| Single-Station Cycle Time | 12 seconds to 30 seconds |
| Drive Method | Pneumatic/Hydraulic |
| Core Box Removal Method | Inside/Outside |
| Key Components | Sand Storage Hopper, Left-Right Sand Shooting Mechanism, Base Frame, Electrical Control System, Pneumatic Control System, Mold Clamping Mechanism, Mold Holding Mechanism |
| Workflow | Sand box clamping, sand shooting head clamping, sand shooting, head return, heating, core pulling, sand box opening, mold holding, cycle production |
Features of Horizontal Hot Core Box Core Shooting Machine
Vertical Parting Design: The horizontal hot box core shooter machine uses a vertical parting system. This simplifies the opening and closing of the mold, thereby improving the efficiency of operation.
Left and Right Mold Opening: It has a left and right mold opening mechanism. This improves the accessibility during operation.
Core Box Rotation: The machine can rotate the core box for sand shooting. This improves the accuracy of core production.
Core Box Flipping Function: It includes a core box flipping function. This facilitates the removal and handling of the core.
Electric Heating Tube: The horizontal hot box core shooter machine is equipped with an electric heating tube. This ensures effective heating during the curing process.
Advantages of Horizontal Hot Core Box Core Shooting Machine
Optional Fully Enclosed Design: Fully enclosed models are available. This improves safety during operation.
Quick Mold Change Function: The horizontal hot box core shooter machine has a quick mold change option. This reduces downtime and improves productivity.
Highly automated integration: It integrates automated operations for sand filling, core making, cleaning, and retrieval. This minimizes manual intervention and maximizes efficiency.
Reversible Discharge Core Making Process: This innovative design solves the challenges of molding small parts and multi-cavity molds. It improves core accuracy and consistency.
Modular Design: The standard production line consists of five units with twenty independent workstations. This modular design simplifies maintenance and customization to meet a variety of production needs.
Application of Horizontal Hot Core Box Core Shooting Machine
Manufacturing Plants: Suitable for core production in various manufacturing processes.
Core Shooters: For facilities dedicated to the production of sand cores.
Metal Casting Facilities: Suitable for metal foundries that require high-quality core production.
FAQs of Horizontal Hot Core Box Core Shooting Machine
1. What are the main features of this machine?
It adopts a fully enclosed design with a quick mold change function and a high degree of automation.
2. How does the quick mold change function improve productivity?
This feature reduces downtime during production, allowing for faster changeover between different molds.
3. What is the significance of the reversible discharge core making process?
This design improves the accuracy and consistency of small parts and multi-cavity molds.
4. How is the machine controlled?
It uses a PLC with a human-machine interface for easy operation and monitoring.
5. Can the machine run in different modes?
Yes, it can run automatically with minimal human intervention, thereby improving efficiency.
