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Core Technological Features
1. Reversible Emptying Core-Making Process: This ingeniously designed process effectively addresses the molding difficulties associated with small parts and multi-cavity molds, thereby improving the precision and consistency of core making.
2. Modular Design: The standard production line comprises 5 units and 20 independent workstations. This modular design not only facilitates maintenance and upgrades but also allows for flexible expansion or customization according to customer needs, accommodating diverse production scenarios.
3. Highly Integrated Automation: The production line integrates fully automated operations including sand addition, core making, cleaning, and part retrieval, significantly reducing manual interventions and enhancing production efficiency as well as the stability of product quality.
4. Intelligent Communication and Data Integration: The use of Ethernet communication protocols enables efficient communication between devices, seamlessly interfacing with customers' MES systems to provide real-time production data, supporting enterprises in achieving intelligent manufacturing and refined management.
Economic Benefits and Social Impact
- Increased Production Efficiency: Practical implementations by multiple clients have demonstrated a significant improvement in production efficiency of approximately 30%, notably shortening the time-to-market for products.
- Space and Cost Savings: Through optimized layout and high automation levels, the production area is reduced by approximately 40%, and the workforce requirement is decreased by about 60 employees (calculated based on three shifts), significantly lowering the operational costs and resource consumption of enterprises.
- Environmental Protection and Sustainable Development: The internally integrated air and smoke duct design effectively reduces environmental pollution during the production process, aligning with the green and low-carbon development trends of modern manufacturing.
Building on the success of the Land Line, we have further developed various derivative production lines, including those specifically designed for manufacturing air intake pipes and subframes for new energy vehicles. These customized production lines inherit the advantages of high efficiency and high automation from the Land Line, while also being optimized for the specific requirements of certain industries or products. This provides strong support for high-end manufacturing sectors such as new energy vehicles.
Land Line Sand Core Production Line
ADVANTAGES
Site area saving
Labor reduction
lmprove productivity
Multi-station mixed line production
Sand saving
Wide range of application
Better appearance quality
Simplify equipment and processes
Easy to operate
Lower cost with higher efficiency
※From independent operations to intelligent corps – Forland core-making equipment changes with demand.
The single machine is your reliable starting point to meet the basic core making needs.
The modular design allows a single machine to be upgraded to an intelligent unit at any time to achieve multi-machine collaboration.
Infinitely expandable through standard interfaces, and units can be freely combined into customized production lines.
It's as simple as building blocks, but it has industrial-grade rigor——
Let your production capacity grow naturally with your business, and each upgrade is a value-added continuation of the original equipment.